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Cost Optimization

How to Reduce Sizing Cost by 20%

By Welchem Process Experts · March 2025

Rising raw material prices and energy costs have made cost optimization a priority for textile manufacturers. With the right sizing strategy, it is possible to reduce overall sizing costs by up to 20% without compromising fabric quality.

Optimize Sizing Formulation

Using high-efficiency synthetic sizing agents allows lower add-on levels, reducing chemical consumption while maintaining yarn strength.

Process Parameter Optimization

Controlling viscosity, solids content, and application temperature helps prevent over-sizing and chemical wastage.

“Cost reduction is achieved not by cutting corners, but by optimizing chemistry and process control.”

Reduce Breakage & Downtime

Improved sizing performance reduces loom stoppages, leading to higher productivity and lower operational costs.

Conclusion

By combining advanced chemical formulations with precise process tuning, textile mills can significantly lower sizing costs and improve profitability.

Tags

Cost Optimization Sizing Textile Efficiency Process Control

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